Heat Exchanger Servicing

WCR staff are fully trained in all aspects of our service and heat exchanger repair including PCN* approved non-destructive testing using a fluorescein dye penetrant.

We carry all heat exchanger spares and heat exchanger parts needed for servicing all models of plate heat exchangers.

To discuss or arrange a heat exchanger service please contact us on 01246 856396 or by using this form.

Our full service involves:

  • Logging in of plates so that the heat exchanger can be reassembled correctly.
  • Removal of old gaskets.
  • High pressure washing down of plates to remove product build up/scale.
  • Non-abrasive chemical clean to remove deposits and make sure the heat transfer area remains effective and efficient.
  • Lightbox test for detection of large visible holes and cracks.
  • Dye penetrant test for crack and pinhole detection in the plates. Critical to prevent fluid crossover.
  • Removal of dye penetrant fluid.
  • A visual inspection for surface wear and pitting corrosion.
  • Re-shaping of gasket groove to ensure the heat exchanger gaskets will seal properly against the following plate. (If necessary).
  • Removal of any glue/deposits in the heat exchanger gasket groove that may prevent proper gasket seating or adhesion of glue type gaskets using an acetone based solvent.
  • Full regasketing with the same material and method of attachment unless otherwise specified by the customer.
  • For glue in gaskets the plate pack is clamped and oven cured.
  • All gaskets are checked for correct positioning and adhesion before the pack is reassembled.
  • Additionally to the full service – If the heat exchanger is sent as a complete unit including the frame, it will then be rebuilt and tested for leaks and crossover under a hydrostatic pressure test before being sent back to the customer. We also recondition the frame where needed to prolong its useful life cycle.

*Personal Certification in Non-Destructive Testing for all heat exchanger repairs

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Removal of deposits using a non-abrasive chemical clean

Heat Exchanger Servicing

Dye penetration testing during heat exchanger repair

heat exchanger repair

Oven curing of gaskets

Heat Exchanger Servicing and Repairs

Gaskets being checked for correct positioning and adhesion